This is not the latest build
information for this converter
If you are wanting the latest build information,
please go to:
http://www.earf.co.uk/3cm_conv1.html
What is it?
The converter is a single
box module, intended
to be used with a modern satellite LNB, for
receiving narrow band 10 GHz amateur band
signals on an HF receiver.
It converts 10 368 - 10 369 MHz down to
18 - 19 MHz.
The kit does not include the LNB, which may
be mounted seperately (on a dish, say), or on
the converter housing itself. A mounting saddle
is provided that is suitable for LNBs with a
40mm collar.
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For an explanation of how the converter works (ie, manages to
cancel out the LNBs internal LO drift) have a look at the Scatterpoint
article reproduced here.
The cost!
For the moment, the cost is £35,
which reflects the component cost only!. It is achieved by using
several reclaimed parts that would otherwise put the price up to the
£50 mark. If an LNB is also required, it
can be bought on ebay for less than £10 (alternatively, contact me and
I will supply one with a 40mm collar for £10). Included in the price is
a
build/alignment day, at the new National Trust centre at
Anglesey Abbey. This will be run on Sat 18th April between 10.30 and
17.00. Kits will be handed out as soon as
available, so that anyone who wants build the boards up can do, and
those who want to wait for the build day session can do so. In this
way, we can (hopefully) reduce any bottle-necks for tools/test
equipment use on the day. If you wish to leave construction till the
build/alignment day, please bring a soldering iron with you.
Build information is
linked here
Prior to construction, familiarise yourself with the circuit
for that particular board, and try to relate it to the layout. During
construction, start with the surface mount components, paying particular attention to
place the tantalum capacitors in the correct polarity - see the layout
drawing and confirm on the board (there is a '+' symbol etched in
copper at the 'bar' end of the capacitor), as below:
There are only 25 sets of pcbs, and it will
be first come, first served, so if you are
interested, and your name
isn't on the list opposite, please email to the address
below, and I will add you to it.
I'm afraid all the
current stock of boards have now been allocated

The majority
of components are surface mount, but large lead spaced items have been
chosen where it was thought that it might be a problem for anyone new
to this type of
component. One of the reasons for holding a build/alignment day
was to provide
assistance to people who might lack confidence with smd components. We
will have
at least one stereo microscope available - it is suprising how much
easier this makes
construction (and each kit includes a pair of tweezers!!). To give an
idea of what to
expect, here is a component side photo of the most complicated board of
the three
that are used:

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Serial No
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Destination
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Notes
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1
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test
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TR4
= RF2312
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2
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test
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TR4
= RF2312
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3
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Kevin
G3AAF
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Guinea
pig (test of paper-work!)
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4
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Allan
M0CBG
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5
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Martin
G8OFA
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6
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Peter
M0DCV
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7
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Andrew
M0BXT
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8
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Peter
G8KJP
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9
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Mike
G8VCN
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10
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test
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TR4
= BGA6489 Scratched pcb
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11
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David
G6KWA
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12
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David
2E0BPX
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13
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Mike
M0BLP
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14
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Dave
G4HUP
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15
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Sam
G4DDK
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16
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John
M0ELS
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17
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Dave
G8JKV
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18
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Sean
M1ECY
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19
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Dave
G3VZE
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20
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Dave
G4FRE
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21
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Alan
G3NYK
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22
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Graham
G4FSG
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23
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Finningley
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24
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Finningley
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25
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Finningley
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Suitable LNBs
Most made-for-UK-use LNBs manufactured over the last 10 years seem
suitable. The
known exceptions are most Grundig variants and the Skyware SX1019/S.
The following work OK:
Thomson 13553 (requires very little injection), MTI AP8-XT2EBL, Fortec
FSKU-V (including the Lidl IP-401 clone that occasionally make an
appearance) and the fairly ancient Cambridge G88.
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Thomson
13553
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Cambridge
AE88
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Lidl
IP-401 |
MTI
AP8-XT2EBL |
Thomson
Quad |
Supermax
DX-700
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Ebay provides a good source of these. Expect to pay no more than £10,
including postage. If the intention is to mount the LNB on the
converter box, make sure the item has a 40mm collar for mounting,
since a clip for this size is included in the kit. Both the MTI and
Fortec unit are suitable in this respect (the MTI and Supermax items
are currenty
available on ebay at under £10). If the LNB is going to be fitted to a
dish, you might wish to search for the Thomson unit, since they require
the least amount of injection level, allowing a longer length of
interconnecting cable to be used to feed the probe. Using RG223 cable
(quarter inch, double screened), you can use up to a 4m length with all
of the LNBs mentioned, and up to 6 or 7m using the Thomson item.
Configuration
Remember if mounting the unit outside, that the box is not water-proof,
so fit it within a second enclosure, or preferably within the false
roof,
if you are using a chimney mounted mast. Fitting the box within a
building is also better for keeping the unit temperature more constant.
You can expect the TCXO temperature dependancy to be about 250 Hz per
degree C by the time it is multiplied up to 10.35 GHz. There are three
differant configurations of deployment that come to mind:

Integral LNB
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This is quite a tidy
self-contained configuration, useful for general band monitoring - it's
interesting what can be heard with this (remember that the LNB feed
horn itself has over 10 dBd gain. I often use this in the car in
combination with my IC-706).
With the 'external reference' option components fitted (not part of the
stadard kit), it can be used with a 10 MHz rubidium or GPS locked
standard to enable frequency measurements to be made on incoming
signals (a 2ppm transceiver, such as the IC-706 will have an accuracy
at 18 MHz of +-36 Hz, so quite accurate measurements are possible).
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Remote use
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When required to be used with an external dish mounted LNB, the
converter will require waterproofing.
For a chimney mounted dish, it may be possible to locate the converter
in the false roof - this will also reduce the temperature fluctuations
that the unit will experience, and will minimise oscillator drift
accordingly. If the converter is mounted outside, it should be placed
within a second enclosure, since it isn't waterproofed.
The maximum length of interconnecting cable for the probe feed is
dependant on the actual LNB in use and the type of cable used. If RG223
is employed (this is a quarter-inch double screened flexible coax,
which can use SMA
connectors that are readily available), this will usually be about 4
metres. However, by using the thomson 13553 LNB, it should be possible
to run a 6 - 7m run successfully. The cable type and length linking the
LNB IF output to the converter is much less criticle, since this is
operating at a much lower frequency (618 MHz).
It obviously makes sense to put a system together at ground level first
to ensure that there will be enough probe power at the LNB. As long as
the noise level at the receiver increases 10 dB when the probe is
brought close to the LNB, then all will be well.
The actual location of the coupling probe depends on how much signal is
available after being attenuated by the interconnection cable. If a
long cable run has been used, it may be necessary to put it very close
to the LNB horn input, but if the run is short, it may be adequate to
simply push the probe through the back of the dish. Again, try all of
this at ground level first!
Part of the Scatterpoint
article relates to probe placement

It feels as though the Thomson LNB would support 6 - 8 m of thi cable,
which would be enough to run all the way from the chimney to the shack
in my bungalow, which would be excellent. I will try this when I can
obtain some more cable, and will also measure the loss per metre at
10.350 GHz at the same time.
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Extended use (requires
mod)
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If a much longer run than that shown above is required, it is always
possible to take the x23 multiplier pcb out of the converter box and
mount it in its own housing near the dish. The feed coax will then be
carrying a 450 MHz signal rather than the 10.35 GHz one, and the
attenuation will be much less. This should allow a 25m run or more to
be
employed.
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External reference option
Although not fitted in the standard build, components can be added to
the 450 MHz multiplier pcb that allow an external 10 MHz reference to
be inputed to the converter. This is useful where higher stability is
required and a rubidium or GPS standard is available. Details of the
changes to the 450 MHz multiplier pcb are listed here.
There is a pilot indent dot punched on the convertor housing that can
be drilled out at 6.5mm to take an sma socket for connection to the
reference source.
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